MORPHEUS: Scalable Atomic Layer Deposition Solutions

MORPHEUS semi-continuous reactor systems from Forge Nano have been developed for large-scale atomic layer deposition (ALD). The systems can be configured and customized to virtually any footprint or application. This simple and scalable ALD can be offered only by Forge Nano.

The MORPHEUS semi-continuous reactor system closes the gap from small scale to industrial scale. Forge Nano’s processes create accurate, atomic-level coatings on particles. Large-scale quantities can now be obtained at economical costs. The ALD systems from Forge Nano enable sub-nanoscale coatings at kiloton volumes.

Turn-key mass production with:

True and fully continuous production

Almost no moving parts

A product yield of more than 99%

Atmospheric-pressure operation

Scale from 100 to 4,000 kg/hour

MORPHEUS built dreams. The MORPHEUS semi-continuous reactor system from Forge Nano was born from the quest to transform ALD. As such, Forge Nano’s team had redefined the way ALD is approached.

The advanced technology developed by the company has resulted in a change in cost and scale. MORPHEUS is a commercial-scale ALD solution. A high throughput system designed by Forge Nano makes ALD accessible at a scale that was not possible previously.

From Design to Reality

MORPHEUS is a solution and not a tool. All MORPHEUS systems have been designed from scratch to fulfill customers’ requirements and the available footprint. MORPHEUS can be customized, upgradedand stacked. Users can configure the MORPHEUS solution to meet even the most complex applications and the most stringent global standards.

Image Credit: Forge Nano

A Paradigm Shift in Atomic Layer Deposition

MORPHEUS closes the gap from small-scale to commercial-scale. Forge Nano’s processes produce accurate atomic-level coatings on particles and yield large-scale volumes at affordable prices. The ALD systems from Forge Nano enable sub-nanoscale coatings at kiloton volume. Thanks to Forge Nano, commercial-scale ALD has now become a reality.

The MORPHEUS solution can be custom-made based on output and has been designed to be modular. With numerous options, MORPHEUS components can be reconfigured or stacked based on the available floor space.