FT4 Powder Rheometer (Universal Powder Tester)

上海仪舶实验室自动化 25-01-23 17:21:54

FT4 Powder Rheometer (Universal Powder Tester)

The FT4 Powder Rheometer - a universal powder tester for measuring powder flow properties and powder behaviour.

The FT4 was design for comprehensive powder characterisation, as a tool for solving powder processing issues. It differs from other powder testers in many ways but when assessing industrial value, three features are critical:

The ability to simulate powder processing conditions, by testing samples in a consolidated, moderately stressed, aerated or fluidised state.

The application of multi-faceted powder characterisation to assess dynamic flow, bulk and shear properties to construct the most comprehensive understanding of how a powder behaves.

Unparalleled sensitivity, enabling the differentiation of powders that other testers classify as identical.

The FT4 Powder Rheometer® employs unique technology for measuring the resistance of the powder to flow, whilst the powder is in motion.

In addition to unique dynamic methodology, the FT4 also includes a shear cell for measuring the powder’s shear strength, a wall friction kit to quantify how the powder shears against the wall of the process equipment (in accordance with ASTM standard D7891), and includes accessories for measuring bulk properties, such as density, compressibility and permeability.

The range of measurement capabilities makes the FT4 a truly universal powder tester and by far the world’s most versatile instrument for measuring and understanding powder behaviour.

Features

Fully automated test programs and data analysis

Conditioning mode provides unparalleled repeatability

Range of sample size, 10ml to 160ml (in addition a 1ml Shear Cell can be selected for limited sample size)

Download the Brochure for More Information

FT4 Powder Rheometer - a Universal Powder Flow Tester

The equipment is the most professionally designed and user friendly equipment we’ve used.

Process Diversity

The nature of all processing environments is such that a range of conditions in unavoidable and the powder being processed will be handled under different stress regimes. To fully predict the powder’s in-process performance, it is essential to measure and quantify how it responds to each of these external variables.

External Variable When and where Effect
Consolidation
  • Vibration / Tapping

  • Direct Pressure (hopper, IBC, keg)

  • Increase in particle pressure, contact area and number of contact points

    Reduction in air content between particles

    Aeration

    Gravity discharge

    Blending

    Pneumatic conveying

    Aerosolisation

    Reduction in particle pressure contact area and number of contact points

    Increase in air content between particles (increased porosity)

    Flow (shear) rate

    Within powder

    Powder against equipment wall

    Mixing

    Mostly non-Newtonian

    Greater resistance to flow at lower flow rates

    Moisture

    Storage

    Processing

    Intentionally introduced (granulation)

    Increase particle adhesion

    Reduced particle stiffness - more compliant but increased contact surface area

    Increase electrical conductivity

    Electrostatic charge

    Discharge from hopper

    Pneumatic conveying

    High shear mixing

    Increase bond strength between particles

    Adhesion of powder to equipment

    Storage time

    Raw materials / Intermediates

    Consolidation

    Caking

    Permanently affecting downstream performance?

    Proven Applications

    The FT4 has application in all powder processing industries, including Pharmaceuticals, Fine Chemicals, Food, Cosmetics, Toners, Metals, Ceramics, Plastics, Powder Coatings, Cements and Additive Manufacturing. Applications extend to:

    Filling

    Tablet Compression

    Hopper flow

    Wet granulation end point and scale up

    Flow additive selection and optimisation

    Humidity effects

    Electrostatic charge

    Mixing / Blending

    Feeding

    Segregation

    Attrition

    Dry powder inhalers

    Caking

    Milling

    Conveying

    Wall friction and adhesion

    Hopper design

    Compact hardness and payoff

    Download the Brochure for More Information

    Shear Cell Testing using the FT4 Powder Rheometer

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