EASYHEAT® 4.2 to 10 kW Induction Heating Systems

上海仪舶实验室自动化 25-01-23 16:26:42

EASYHEAT® 4.2 to 10 kW Induction Heating Systems

The EASYHEAT LI induction heating systems from Ambrell are a dependable, compact solution for heating parts with a fast, clean source of heat. With a movable workhead that can be positioned up to 3 m (10’) from the power supply, it is suitable for repeatable, non-contact heating of parts.

Designed to function over a broad frequency range (150-400 kHz), the EASYHEAT is suitable for heating parts of many compositions and geometries with precise power control within 50 W resolution.

Time-consuming changeovers can be avoided with agile tuning for single-cycle and non-stop heating operations. A single system can supply deep, bulk heating for brazing and soldering for more shallow, concentrated heating for case-hardening for smaller parts. Flameless, non-contact induction heating reduces energy waste by directing energy solely on the part and zone to be heated. Power levels can be selected and monitored from the front panel LCD and sealed touchpad. Remote power control is available for employing analog inputs, contact inputs, or optional serial data port. With a built-in programmable digital timer, the length of the heating cycle can be easily controlled.

The EASYHEAT LI is a water-cooled system that needs connection to a heat exchanger or other means for dissipating heat.

Versatile

Repeatable, reliable heating with agile frequency tuning

Efficient heating of many geometries

Movable workhead; up to 3 m (10’)

Remote serial operation or logging (optional)

Field-calibration capable

Two 3-language display suites

Compact and Light

Smallest feature-rich 10 kW model

Easy-to-Use

View set-point, output, frequency and timer

Self-adjusting for accurate, repeatable results

Push-button RF control

Built-in timer, stop-watch

EASYHEAT

The EASYHEAT has a front panel programmable controller that allows users to define up to four different heating profiles, each with up to five times/power steps.

Options and Accessories

Heat exchanger or chiller

Pendant station

External controller (plc)

Footswitch

Start-up assistance

Serial data interface

Extended work head cable lengths

Optical pyrometer (closed-loop temperature control)

Specifications

SPECIFICATION 3542 5060 7590 8310 UNITS
RF Terminal Power 4.2 6 9 104 kW
AC Line Power 5.2 7.4 11.2 12.44 kVA
Internal AC Line Protection1 [25] 15 [30] 15 [35] 25 [35] 25 A
Frequency 150-400 kHz
RF Coil Current 300-750 A max
AC Line Voltage3 [187-230 or 230-264] 370-440 or 440-520 Vac ± 10%, 3Ø
Front Panel Display 2 line x 16 character LCD; displays frequency, power,setpoint, timer and fault descriptions
Display Language Suite EN, IT, ES, DE, FR
Serial Communications Via RS485 terminal mode Optional
Timer Built in; 10 ms to 10,000 seconds
Heating Controller 4 programmable profiles, 5 steps per profile
RF Rise Time <5 ms
Tune Time <5 ms
Compliance CE Marked, 440 models only
Max Ambient Temp 45 (115) °C (°F)
Unit Weight 28 (50) kg (lb)
Dimensions Unit: 432x610x178 (17x24x7)Workhead2: 130x286x146 (5.1x11.3x5.7) WxDxHmm (in)
WATER COOLING (Sys)
Flow 3.8 (1.0) 5.7 (1.5) l/m (g/m)
Max Input Pressure 5.6 (80) Bar (lb/in2)
Pressure Differential 2.8-5.5 (40-80) Bar (lb/in2)
Max Water Temp 35 (95) °C (°F)

1) Line levels: [230 V] or 440 V2) System includes workhead3) Level determined by model; range factory set per order; field selectable4) De-rates linearly from 10 kW, 12.4 kVA to 205 Vac to 9.1 kW, 11.3 kVA at 187 Vac

Image Credit: Ambrell

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